Integrated planning, process monitoring, schedule, energy, production and equipment management. Intelligent printing and dyeing
The system combines the latest automation technology, computer, communication and other technologies to collect and alarm the production process, equipment operation and energy consumption in real time. It helps enterprises to achieve the goal of improving production efficiency, stabilizing product quality, optimizing production technology and promoting energy saving and emission reduction. The production operation of the workshop, the monitoring of production data and the ERP of the factory are integrated into one. The analysis of the historical data of the production can optimize the production process, accurately calculate the production cost, provide the scientific and efficient decision-making basis for the enterprises and realize the optimal management of the enterprises. The production schedule is real-time feedback, which avoids the time difference of manual input and facilitates the rational production scheduling. Record the actual process parameters, energy consumption, real-time monitoring, backtracking, serious plan, the discipline of process execution, so that the production site is more orderly, thus accelerating the overall reaction speed.
Plan and process
It is specially designed for dyeing machines, and is used for reducing energy consumption and stabilizing process. A series of control techniques are designed for the dyeing machine to improve the automatization of the dyeing machine and provide stable and accurate control through the maximum flexibility and the highest industrial versatility.
On-line monitoring of process parameters
When the scanning process card is scanned, the system will automatically get the relevant process parameters to the machine to collect terminals (and control the machine table by communication). In the process of running, the real time comparison between the actual parameters collected and the specified value can be made in real time when it exceeds the predetermined range of deviation. It reminds the operator and the production manager to adjust in time so as to eliminate the abnormal and rework, and stabilize the quality of the product. We can conduct retrospective analysis of quality causes, providing data support for subsequent order and process optimization.
Real time logistics tracking
Through bar code scanning identification, the system collects the output, quality and progress information of the workshops, realizes the real-time tracking of production progress, ensures the execution of the production plan and effectively reduces the phenomenon of losing car and tearing cloth.
Production in real time
Through bar code scanning identification, the system collects the output, quality and progress information of the workshops, realizes the real-time tracking of production progress, ensures the execution of the production plan and effectively reduces the phenomenon of losing car and tearing cloth.
Real-time monitoring of energy data
The online collection of the machine's energy data can accurately calculate the energy consumption of the seed distribution unit and effectively control the energy cost. A hydroelectric instrument is installed on a single machine platform. The assessment of energy is mostly to the class to the individual. Through the collection and analysis of energy consumption data for a period of time, the best consumption of each type of machine is set up, and the amount of water and steam is controlled by the proportional regulating valve. Through a variety of means of energy integration, monitoring, quota and statistical comparison and consumption structure analysis, managers can dynamically master the use of energy, and make energy consumption quota and plan, and break down to various production departments, groups and machines. It is a clear responsibility for energy saving work.
Monitoring of equipment operating efficiency
By collecting and stopping the state and speed of the machine equipment, the effective working time of each machine in the workshop can be analyzed in real time, and the reasons for stopping the platform are analyzed. The stopping time can be divided into: hygiene, sample, refueling, changing varieties, failure, lack of cloth, etc. Help enterprises effectively improve the utilization of equipment. At the same time, combined with the ERP system, we can grasp the operation efficiency of each equipment in time, and make automatic early warning for the maintenance and repair of the equipment.
The scheme is suitable for scouring and bleaching machine, mercerizing machine, washing machine, pad dyeing machine, printing machine, drawing machine, sizing machine, sizing and dyeing machine, cold pile singeing machine, pre-shrinking machine.For large-scale textile machinery and equipment networking, acquisition parameters include gate / over feed / temperature / speed / air volume /PH/ tension / concentration, etc.
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