Loom monitoring MES (warping machine / sub machine / loom)
A sharp tool for weaving enterprises to improve production efficiency
The system realizes real-time monitoring of loom production data, machine operation, quality management and statistical data, provides the most timely, accurate and intuitive production data for production management, improves production efficiency and workshop management level, saves human resources, and achieves the international advanced level in function, performance and stability. It is suitable for real-time monitoring of production data of various domestic and foreign looms, such as water jet, rapier, shuttle, spinning winding machine, wool spinning machine, flat knitting machine, large small circular machine and other knitting machines, belt looms, hosiery looms, wheat looms, embroidery machines, non-woven fabrics, printing, dyeing and winding machines, chemical fibers, etc.
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system requirement
1 Collect relevant signals scattered on each loom and collect them on the monitoring and management platform: operation/weft stop/rejected side stop/twisted stop/full stop/other stop/de-spinning signal;
2 Centrally monitor the operating efficiency of each loom and call (machine repair / craftsman / quality inspector) information;
3 Timely statistics of various production and efficiency reports.
4 Mobile WeChat, to view and monitor the production status of the workshop site at any time;
5 Seamlessly interface with ERP, providing real-time production data, providing data support for the simplicity and refinement of planning and statistics.
System Features
1 Adopt industrial grade Zigbee wireless technology, the signal is stable and easy to install;
2 Upper shaft, machine management; falling cloth, cutting axis management; changing batch, weft management, weft width confirmation, handover management;
3 On-site man-machine dialogue, IC card record personnel (machine repair / craftsman / quality inspector) information;
4 The falling cloth information is transmitted to the ERP inspection site, and the weaving information of each piece can be tracked;
5 Online monitoring and real-time interaction with electronic billboards, real-time warning and rapid response.
Automatic meter reading statistical analysis
1 No need to read the meter, and automatically generate statistical reports of various team and machine output in less than 3 minutes;
2 The system can reflect real production data and real-time production status in real time, and instantly reflect the opening situation of each variety;
3 The system is intuitive and convenient to analyze the influence of various factors such as process, variety, speed, yarn specification batch number, vehicle handler and mechanic on the number of stops;
4 Accumulate historical data, provide raw material quality basis, and help workshop management personnel to improve production management level.
Improve the efficiency of the loom
1 Real-time scrolling of the efficiency ranking of the blocker, the number of stops, and the efficiency of the team, the sun and the moon, and motivating morale;
2 Inform the mechanic through the on-site LED screen and message push form, pass the machine repair response rate, processing time, and check the mechanics to improve the machine operating rate;
3 Combine the looms pre-arrangement module to reflect the information of the machine that needs the upper shaft on the same day on the LED screen of the workshop, and the relevant personnel can know the display of the task to be produced in real time;
4 Calculate the estimated time of the loom by real-time efficiency, push the upper axis and machine information to relevant personnel in advance, and compress the waiting time of the loom task, which improves the efficiency of the loom.
