Chinese NAV
Textile MES

Realize the visualization and information of energy use Continuous discovery and mining of energy saving potential

Energy saving and consumption reduction is the top priority of the printing and dyeing enterprises. The printing and dyeing enterprises begin to install water, electricity and steam instruments on the single machine platform, carry out the assessment of the energy sources to the flight stations to the individual, and collect and analyze the energy consumption data of a period of time, set up the best consumption of various kinds of machines to control the water through the proportional regulating valve. And the amount of steam. It provides a multi-dimensional analysis tool of energy consumption in the form of charts and multi-angle analysis. The centralized power consumption instrument is collected by the wired communication mode, and the wireless communication mode is used to collect the two level energy meter with the dispersed first level, and the mechanical total water meter and the mechanical total meter are collected automatically. The energy consumption instrument can be online online without dead angle.

System Effectiveness

1. automatic collection: including the external total table, the establishment of an enterprise three level energy collection system, automatic shift in time every day, automatic punctuality meter reading, labor saving, report data more accurate and credible, to achieve effective energy cost accounting;
2. combined with ERP: set up a set of unit energy assessment system for the group, ranking each process energy cost and each group's energy consumption reduction rate, in order to reward the employees' energy saving initiative and realize the ideological change from passive energy saving to active energy saving;
3., it can detect equipment with low energy consumption and maintenance in time, avoid unnecessary waste of energy consumption and improve the service life of equipment;
4. the "running and dropping out" of energy consumption can be found in time by the total meter error of the total table and the sub table, and a set of energy consumption diagnosis system is established for the production to reduce the energy consumption;
5. the high energy consumption of different kinds of cloth and process is found in time, and the weak link of the process is found out and then optimized. In combination with ERP, the analysis of each order or different kinds of energy consumption can be realized so as to benefit the enterprise management analysis。

System characteristics

1. make full use of the existing LAN, wired wireless combination, using different methods, all the energy instruments have access to the system, to achieve centralized and unified picture monitoring, less investment and faster efficiency;
2. Connecting with the ERP output of the factory, counting to the A-E-C group, combining with the output of the machine, we can really realize the assessment function, not just a meter reading system;
3. intelligent analysis of energy consumption: vertical and horizontal analysis of energy consumption data of different workshops and different time periods to find out waste points and save energy consumption space;
4. alert warning: users can set up their vigilance according to their own wishes, and induce the alarm in different alarm windows. According to different alarm levels, different hints of sound, picture and so on are introduced;
5. energy monitoring of key equipment: monitoring the key energy use equipment, specific electricity consumption, active and reactive power, voltage and current, instantaneous, accumulative amount, energy curve trend;
6. it can connect with the existing ERP system of the factory, calculate the energy consumption cost of orders and varieties, and guide the quotation of business quotations.

Energy monitoring of key equipment

 

Comparison of energy consumption in group group

 

Comparison of monthly energy consumption

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