The trend of individuation, stylization and functionalization of products (fabrics) is increasing day by day, and more and more varieties are produced in small quantities. The batch multi-stage multi process flow process operation, the whole production process is highly process, with a large number of formula information, parameter information, production information, quality information, printing and dyeing process is not simple equipment operation, test enterprise is more rapid response ability. Tianfu printing and dyeing ERP scheme focuses on:
1.The problems of meticulous management, process repository and continuous improvement in laboratory.
2. fine scheduling to improve production efficiency, stabilize quality and reduce production costs.
3. the problem of real-time tracking of order progress, piecework wage statistics complex problems.
4. inventory, capital accounts, reconciliation with customers.
5. Cost accounting of orders including personnel, dyes and chemicals, and energy.
Dyed ERP (cylinder dyeing / long car / Garment)
1. when establishing the color database, the price will be carried out from quotation, order to outgoing, and color number. Select the color number, you can go directly to the single；
2. convenient and quick handling of discards and closing cards for orders, cylinders and processes, and clear progress, output, quality, price and inventory；
3. dyeing products can be brushed, and small dyeing processes are scored according to the process. It can also connect the dyeing central control system, and automatically update the information to ERP without dyeing card；
4. According to the different production modes of overflow air cylinder such as cylinder dyeing, long car pad dyeing and ready-made clothing dyeing, there are distinct characteristics in order, production scheduling, formula and so on.
Dyed yarn ERP (twisted / bobbin yarn)
1. order row, loose cylinder, big formula, feeding formula, size cylinder, dyed cylinder, shop brush (loose tube / cage / cage / cage / dyeing / dehydration / drying / initial check / test / weighing packaging), process quality feedback, dyeing and chemical consumption summary report, production rate report, dyeing achievement rate report, Yarn dyeing process；
2. To order according to the size of the cylinder rapid production, cylinder volume statistics, has been row, to be row production size cylinder situation clear, visual hanging cylinder easy to operate；
3. semi finished goods warehouse is strictly allocated according to the number specified in the transfer card. When planners plan the cylinder, they can easily and clearly know the stock situation of the original yarn warehouse and semi finished goods warehouse；
4. conveniently and quickly print the inner label of the canister yarn.
Printed ERP (flat / circular / digital)
1. through the practice of printing enterprises of many large scale professional printing enterprises, the whole printing process is dealt with professionally；
2. pre press technology is used to track and manage the SO like process through bar code, including the whole process of sample / flower number determination / color separation / formulation / scraping / screen printing. Easily evaluate the quality / schedule / quantity and so on；
3. combined with the color separation system, upload the manuscript information to the file server quickly, and search for mass storage quickly；
4. Supporting the tracking management of semi-finished products after pretreatment, the process of grey cloth transfer is very clear, the operation of pretreatment and printing is simple, and the statistical loss is accurate；
5. printing production takes account of customer ranking and seasonal bottlenecks.
Dye wool ERP/ dyeing cotton ERP
1.raw materials warehousing --> bulk dyeing production task --> stain dyeing cylinder --> dyeing sheet, and central control system, auxiliaries delivery system seamless docking production. After the production is completed, the system automatically generates and feather sheet according to the feed quantity and standard weight of the process card.
2.the production process card, when opening the card, define the dye and proportion of the production, and call directly when the material is received.
3. Standard auxiliaries formulation, easy to start the production of receiving list transfer auxiliaries.
4. and Mao finally finished the raw material inventory sales according to the actual gross amount of gross weight per cylinder.
5. carry out color inventory management according to the original gross weight adjusted gross weight = "color wool" allowance.
Tianfu printing and dyeing ERP takes technology management as the core, technology guides production, and plans management as the main line, and collate and improve the basic process of products. To achieve all-round integration of enterprise information resources, standardize management, plug loopholes in management, and promote fine management. A mode of processing, distribution and double distribution.
